Case Studies
Case StudyPharmaceutical Manufacturing·Auckland, New Zealand

Douglas Pharmaceuticals strengthens environmental monitoring and audit readiness

How Synergic Technologies, as Dickson’s New Zealand partner, delivered a validated, compliant monitoring platform across two GMP sites — and handed Douglas a system its own team runs with confidence.

Dickson Cobalt X data loggers monitoring a calibrated oven at Douglas Pharmaceuticals

When Douglas Pharmaceuticals — one of New Zealand’s largest pharmaceutical manufacturers — needed to modernise environmental monitoring across its GMP manufacturing and storage sites, it turned to Synergic Technologies. As Dickson’s New Zealand partner, we designed, configured and deployed the cloud-based OCEAView™ platform across two sites and 30+ monitored assets — replacing fragmented manual records with a single, validated, 21 CFR Part 11–compliant source of truth, and training the Douglas team to run it themselves.

The result: automated alerting, faster deviation detection, stronger audit readiness, and a scalable ISO 17025–aligned calibration programme — a monitoring programme that is inspection-ready at all times.

At a Glance

Client
Douglas Pharmaceuticals
Delivered by
Synergic Technologies (Dickson NZ partner)
Industry
Pharmaceutical manufacturing (GMP)
Location
Auckland, New Zealand
Scope
Two sites, 30+ monitored assets
Solution
Dickson OCEAView™ platform
Integration
Microsoft Entra single sign-on
Compliance
21 CFR Part 11, CSV, ISO 17025

Founded in 1967, Douglas Pharmaceuticals is a New Zealand, family-owned company that researches, develops, manufactures and distributes pharmaceutical products to more than 50 countries. Its Metrology team manages the calibration of equipment and measurement points across manufacturing and storage environments.

The Challenge

Douglas needed to modernise environmental monitoring across critical storage and processing environments. Several requirements had to be met:

  • Centralised visibility across two sites and 30+ assets, replacing fragmented manual records with one reliable source of truth.
  • 21 CFR Part 11 and Computer System Validation (CSV) data integrity — secure, retrievable records with full traceability and clear audit evidence.
  • Automated alerting and defined escalation for out-of-spec conditions, so deviations are caught immediately.
  • Ongoing calibration assurance aligned to ISO 17025 and in-house control limits.
  • Secure, IT-governed access — single sign-on through the existing corporate identity, with no separate credentials to manage.
  • Thermal mapping and qualification aligned with site validation practices.

The Solution

As Dickson’s New Zealand partner, Synergic led the delivery end to end — solution design, platform configuration, single sign-on integration, user training and ongoing support — with Dickson providing the OCEAView platform and specialist escalation support behind it.

Douglas Pharmaceuticals technician checking Dickson wireless data loggers on monitored equipment

End-to-end delivery by Synergic

Synergic led scoping, platform configuration, installation and commissioning, then trained the Douglas Metrology team to operate the system independently — with Dickson providing platform and specialist escalation support.

OCEAView™ platform configuration

The cloud-based OCEAView platform was configured for centralised monitoring, reporting and alarm workflows across both sites — validated for 21 CFR Part 11 and CSV, and set up for long-term audit readiness.

Wireless data loggers and calibrated sensors

Wireless measurement devices with Pt100 probes were deployed across the 30+ monitored assets, connected via gateway infrastructure for near-real-time data capture.

Single sign-on (SSO) integration

Synergic configured single sign-on so Douglas users reach OCEAView through their existing Microsoft Entra identity — no separate credentials, with access governed by Douglas’s own IT policies.

Automated alerting and escalation

Automated alarms and defined notification pathways ensure any deviation from temperature specifications triggers an immediate response through established escalation channels.

Calibration and qualification

Synergic established a calibration and qualification programme aligned to ISO 17025 and Douglas’s in-house control limits — using Dickson’s accredited metrology — keeping measurement points accurate and defensible over time.

The Results

Faster deviation detection and response

Continuous monitoring with automated alerts substantially improved reaction time to excursions, reducing the risk of issues going undetected compared with previous manual checks.

Stronger traceability and audit readiness

The digital platform improved data capture, reporting consistency and record retrieval — providing clearer, more defensible evidence for both internal reviews and external regulatory audits.

Reduced manual workload, run in-house

The platform-based approach removed reliance on ad hoc manual records, and the Douglas team now runs the system day-to-day themselves — with headroom to expand to additional rooms, assets and measurement points as operational needs grow.

Read the Full Case Study

Download the full co-branded case study, produced with Dickson, for the complete challenge, solution and results.

Case study produced by Dickson, Synergic’s environmental monitoring partner.

Dickson helped us implement a monitoring and calibration application approach that improved traceability, alerting, and audit readiness across critical environments, while remaining scalable as our operational needs grow.

Metrology Team

Douglas Pharmaceuticals Ltd, Douglas Pharmaceuticals

Frequently Asked Questions

Does Dickson OCEAView support 21 CFR Part 11 compliance?+

OCEAView provides the electronic records, non-modifiable audit trail, access controls and electronic-signature capabilities that support 21 CFR Part 11 and Computer System Validation (CSV) requirements. For Douglas Pharmaceuticals the platform was validated and configured so monitoring records are secure, time-stamped, attributable and fully retrievable for regulatory audit. Full system compliance remains a shared responsibility across the platform, the customer’s procedures, and validation activities.

Why is thermal mapping required for GMP storage in New Zealand?+

Thermal mapping identifies temperature variation within a storage or processing environment so monitoring sensors are placed where they matter most. New Zealand GMP manufacturers work under PIC/S PE 009 (adopted by Medsafe), which aligns with EU GMP Annex 15 and expects mapping as part of qualification. Mapping is repeated after facility changes, equipment changes or significant load changes to keep measurement points defensible.

How does wireless environmental monitoring reduce workload for metrology teams?+

Wireless data loggers capture readings continuously and feed them to a central platform, replacing manual log sheets and periodic spot checks. Automated alerts and one-click reporting remove hours of manual data collection and collation, while a structured calibration programme keeps sensors accurate without lengthy downtime.

Who provides environmental monitoring for pharmaceutical compliance in New Zealand?+

Synergic Technologies delivers environmental monitoring across New Zealand as Dickson’s local partner — leading solution design, configuration, single sign-on integration, training and support, and building the OCEAView platform and ISO 17025 calibration into the customer’s operation. We work in regulated pharmaceutical, healthcare, food and cold chain environments where 21 CFR Part 11 and GMP compliance matter.

Environmental Monitoring for Regulated Environments

We deliver Dickson environmental monitoring across New Zealand pharmaceutical, healthcare, food and cold chain operations — from design and installation to calibration and ongoing support.